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Entry and Exit procedure
Drain Point numbering, cleaning and sanitization
Transfer of finished goods to FG Store
Product Change Over
Issuance of extra packing material
SOP on procedure for blend division
Preventive measure to be taken during power failure
SOP on control contamination
Handling of dispatched packing material
Cleaning and operation of 2 D bar coding and scanning system
Operation and cleaning of scrubber drier make roots scrub
Control of contamination
Operation and cleaning of electronic weighing balance
Generation of shipper label/ pallet label for track and trace system using bar code technology as per SSCC code following GSI global standards
Batch packing
Return of excess primary and secondary packing material
Inspection of sieves and screens
Operation and cleaning of vibro sifter
Operation and cleaning of comminuting mill
Operation and cleaning of co-mill
Operation and cleaning of Fluid Bed Dryer/ Processor
Operation and cleaning of cage blender
Operation and cleaning of colloidal mill
Operation and cleaning of auto coater
Operation and cleaning of paste preparation vessel
Operation and cleaning of roll compactor
Operation and cleaning of air jet cleaning machine
Operation and cleaning of tablet compression machine
Operation and cleaning of tablet inspection machine
Operation and cleaning of capsule filling machine
Operation of ring loader
Operation and cleaning of de-dusting and polishing machine
Operation and cleaning of carton coding machine
Operation of air shower
Handling of filters
Cleaning of cartridge filter
Operation of turn table
Handling for FBD bags
Operation and cleaning of metal detector
Operation and cleaning of oscillating granulator
Procurement, inspection, cleaning and usages of dies and punch
Preparation and usage lacquer solution
Cleaning and preservation of sealing rollers and plates
Operation and cleaning of blister packing machine
Operation and cleaning of paste kettle
Mainating product yield record batch wise
Handling of scrap
Cleaning of primary production area
Handling of change parts
Inventory, storage, issuance, usage and destruction of rubber stereo
Counting of tablets and capsules by weight for bulk packing
Operation and cleaning of shrink warping machine
Operation and cleaning of wet and dry vacuum cleaner
Cleaning of accessories
Cleaning of SS trolleys and pallets
Procedure for manual coding
Procedure of de-foiling
Visual inspection
Operation and cleaning of Bin Washing system
Operation and cleaning of semiautomatic counting machine
PLC operation of tablet compression machine
Sieve and screen numbering
Cleaning and operation of desiccant inserter
Cleaning and operation of cotton inserter
Destruction of packing waste generated during packing operation
Handling of contract employees for manufacturing and packing activities
Handling off line packing

  • Repacking

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I.P LIMIT

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Tablet weight is mainly affected by factors such as tooling of the compression machine,head pressure,machine speed and flow properties of the powder.Inconsistent powder or granulate density and particle size distribution are common sources of weight variation during compression. Variation between tablet with respect to dose and weight must be reduced to a minimum.Uniformity of weight is an in process test parameter which ensures consistency of dosage units during compression. Test Procedure Weigh individually 20 units selected at random and calculate the average weight.Not more than two of the individual weights deviates from the average weight by more than the percentage given in the pharmacopea and none deviates by more than twice that percentage.IP/BP & USP limits for tablet weight variation is given below.                                          IP/BP   Limit USP 80 mg or less ± 10% 130mg
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